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Measurement & instrumentation

Float level measurement for a paper mill

The paper-mill instrument package addressed two different media groups using two float-measurement configurations.

Project: 432Delivery location: Aydın, TürkiyePeriod: 2024
Instrument and component supply

EMKO project portfolio. Supplier at the time of delivery: EMKO HOLDING s.r.o.

Magnetic level indicator strips prepared as part of the instrument supply.

Technology in its operating context.

Magnetic level gauges with side flanges were intended for condensate and steam. Mineral-oil measurement used immersion float instruments with top connections. The delivery destination was Aydın.

Scope of work

  • 2 L21 magnetic level gauges with 900 and 590 mm connection centres
  • 2 L11 immersion instruments, 800 mm length and 500 mm measuring range
  • 4–20 mA with HART and local indication according to configuration
  • 4 additional indicators, 4 transmitters and 1 LCD display
  • Factory water pressure tests at 24 and 20 bar

Execution

The 2024 manufacturing documents corresponded to four specific instruments. Additional indication and transmitter components accompanied the level instruments; the factory records documented successful pressure tests of all four main units.

Magnetic gauges for condensate

The two L21 gauges had connection centres of 900 and 590 mm and one-inch ASME Class 150 RF flanges. The drawings covered local indication, a 4–20 mA output with HART, and drain or vent fittings.

The L21/900 configuration had a 3.1 l measuring-chamber volume and a permissible temperature of 150 °C. The L21/590 had a 2.4 l volume and a permissible temperature of 100 °C. Both units were documented for a permissible pressure of 16 bar.

    Immersion instruments and spare components

    The two L11 instruments had a construction length of 800 mm, a measuring range of 500 mm and a two-inch ASME Class 150 RF top flange. The drawings specified mineral oil with a density of 850 kg/m³; one configuration had an LCD on the transmitter.

    • Two additional indicators and two transmitters for each L21 configuration.
    • One separate LCD display for the SP4 transmitter.
    • Individual drawings for the main instruments and material and calibration documentation.

    Factory pressure testing

    The factory records dated 26 March 2024 confirm successful water tests lasting 30 minutes. The L21 gauges were tested at 24 bar and the L11 immersion instruments at 20 bar.

    These tests covered the pressure-containing parts at the manufacturer’s works. Acceptance testing of the fittings before commissioning was a separate subsequent activity.

      Outcome

      Supply of four level instruments with operating accessories and documented factory tests.

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      Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.

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