PROJECTEnquire ↗Design and technical resources
EMKO PROJECT combines in-house mechanical and electrical design, production engineering and facilities in Ledeč nad Sázavou and Pardubice – Semtín. We use Siemens Solid Edge for mechanical 3D design, TPV2000 for production preparation and additional specialist software for the relevant discipline. Design and documentation feed directly into fabrication, assembly, installation and inspection. Facilities also include in-house wet painting and powder coating, abrasive blasting including wet blasting, and a laser centre for cutting, marking, cleaning and welding.
In-house design and production engineering
Our design team develops the brief into models, drawings and information for production, procurement and installation. Mechanical and electrical design are coordinated across connection dimensions, instrument locations, power, signals and maintenance access.
Our in-house mechanical designers use Siemens Solid Edge to develop 3D part and assembly models and the associated engineering drawings. The design defines functional dimensions, materials and assembly interfaces so that the documentation supports both fabrication and equipment assembly.
Our in-house electrical team develops power-supply designs, circuit diagrams, switchboard documentation and equipment interconnections to the project brief. Instruments, drives, measurement and control signals are coordinated with the mechanical design, producing information for panel assembly, installation and commissioning.
We use TPV2000 for production preparation. Engineering information is developed into bills of materials and manufacturing routes linked to materials, individual operations and assembly. Approved changes are reflected in the information used for purchasing and production.
Additional specialist software supports equipment sizing, calculations and configuration for the relevant discipline and application. Its outputs form part of the coordinated project documentation, with recorded revisions and approved changes.
Continue to manufacturing equipment ↓Ledeč nad Sázavou · manufacturing facilities
Manufacturing and delivery
The examples below describe the equipment used for particular operations. The actual machine, working envelope, handling capacity and responsible contractor are selected and confirmed against the drawings and project conditions.
Plate, profile, tube and bar stock prepared for structures, supports, guards, piping components and machined parts. Preparation takes account of subsequent welding, machining and surface requirements.
Technology is selected for the material, thickness, stock dimensions, required accuracy and batch size. Welded parts also require the specified joint preparation, clean edges and material identification after cutting.
Identified blanks linked to the bill of materials, with prepared edges and the agreed dimensional checks.
Our in-house laser centre supports cutting from manufacturing data, component marking, surface cleaning and welding. These operations are coordinated with design, production preparation and subsequent assembly.
The process follows material, thickness, geometry, access and the required result. Marking requires defined content, position and legibility; cleaning requires an agreed substrate condition, and welding requires joint preparation and an inspection method.
Components with the agreed dimensions, marking, surface or weld, and records of specified inspections.
We manufacture flanges, bushes, adapters, threaded connections, bodies and other parts to drawings. Our gun-drilling equipment produces the deep sensor bores used in thermowell manufacture. Functional dimensions, mating surfaces and interfaces with the measuring assembly guide fabrication and inspection.
The route follows geometry, material, tolerances, surface finish and batch size. Thermowells also require a defined bore diameter and depth, wall thickness, insertion length and sensor fit. Dimensional capability and the inspection procedure are confirmed against the specific drawing.
Machined parts and thermowells to approved drawings, material identification and records of the agreed dimensional and surface checks.
Carbon-steel and stainless-steel structures, frames, piping parts and process assemblies. Joint design, operation sequence and fixturing address distortion and access for the required examination.
The process, parent and filler materials, WPS coverage, welder qualifications, welding coordination and inspection plan are defined together. WPQR requirements and NDT coverage follow the product, applicable rules and contract.
A fabricated assembly with component identification, agreed weld traceability, dimensional checks and records of the required examinations.
Assembly of process units, installation of valves and instruments, piping work and modifications to existing operations. Preparation covers access, interfaces with surrounding equipment and the installation sequence.
Selection considers assembly mass and centre of gravity, the handling route, support capacity, access, tolerances and operating conditions. Equipment and personnel competencies are matched to the specific installation.
An aligned and connected assembly, checked installation interfaces and the inputs needed for functional verification and as-built records.
Before coating and during refurbishment, we prepare surfaces by abrasive blasting and wet abrasive blasting. Suitable processes remove contamination, corrosion products and existing layers according to component condition and the requirements of the subsequent finish. Mechanical, laser or electrochemical cleaning complements preparation as appropriate to the material.
Process, abrasive and operating conditions follow material, geometry, substrate condition and the required cleanliness and surface profile. After wet processing, residue removal, drying and the sequence of subsequent operations prepare the surface for paint or powder application.
The agreed surface finish, visual acceptance and any specified treatment or coating-thickness records.
Our in-house wet-painting and powder-coating facilities connect manufacturing with surface preparation and finishing. We provide surface protection for parts, weldments and structures according to the operating environment, appearance and assembly requirements. The paint or powder system is selected for the specific product.
The brief defines material, component dimensions and mass, corrosion environment, colour, texture and coating thickness. The selected system determines preparation, masking, application and curing conditions. The result is checked against agreed acceptance criteria.
Finished components with visual inspection and agreed coating-thickness records, ready for assembly or dispatch.
Verification of critical dimensions, identification, surface condition and material specification before the next operation or handover. Measurement methods address the characteristics that determine function and acceptance.
Selection follows the tolerance, range and required measurement uncertainty. For PMI, method suitability is assessed for the alloy and elements of interest, and results are linked to the component and material record.
Inspection records identifying the checked component, acceptance criteria and instruments within the agreed scope.
Our flowmeter calibration line, hydraulic pressure calibrator and temperature calibrator support instrument inspection and calibration. We check instrument response at agreed points and verify its output. Pressure, leakage and functional testing of valves and process assemblies complements instrument calibration as specified.
The measured property, working range, medium, connections, calibration points and required records are confirmed for the instrument. The test procedure adds acceptance criteria and any customer attendance. Where accredited calibration is required, the appropriate scope is agreed with a suitable laboratory.
A report identifying the tested item, conditions and results, with a calibration certificate or FAT and commissioning records where specified.
From the drawing to the site
Blank size, grade, tolerances, batch size and required surface determine the manufacturing route. Fixtures and inspections must be included in the preparation.
Equipment is matched with operators, qualified specialists and applicable procedures. Welding, NDT, electrical work and lifting activities have different competence requirements.
Transport dimensions, lifting points, floor capacity, access and installation sequence can determine feasibility. These conditions are reviewed before the delivery date is confirmed.
Inspection and metrology
Our flowmeter calibration line and DN 15 and DN 40 electromagnetic reference instruments support flow-instrument checks and calibration. Flow range, required uncertainty, connections and medium suitability are established for the instrument and configuration.
Our hydraulic pressure calibrator supports pressure measurement tasks. The brief defines test points, permitted fluid, connections and the required output. Checks assess instrument response and, where specified, repeatability and hysteresis.
A temperature calibrator complements our facilities for checking and calibrating temperature measurement applications. The method follows the sensor or transmitter type, range and connection. The brief distinguishes individual instrument checks, signal simulation and verification of the complete measurement loop.
Facilities include a Keithley DMM6500 bench multimeter and equipment for checking displacer level instruments. Input simulation, output checks and tests in a process installation are distinguished when defining the task.
The bench combines gas and liquid systems with laser bubble counting for safety valve set-pressure and seat-tightness tests. The documented clamping range is DN 15–250; pressure, medium and fixtures are confirmed for each valve. A digital test report is supplied within the agreed scope.
Our laser shaft-alignment system supports installation and service of pumps, electric motors, gearboxes and other rotating equipment. It measures angular and parallel misalignment and determines the corrections needed to align the machinery.
Relevant experience
Project 1156 · Custom manufacturing
Project location: Pardubice, Czechia · August 2026
Four dosing screws and two twin-screw conveyor housings in grade 1.4541 stainless steel.
EMKO PROJECTCustom manufacture and supply
Project 751 · Custom manufacturing
Project location: Šaľa, Slovakia · 2024
One grade 1.4306 stainless steel ammonia distributor, with a net shipping mass of 270 kg and documented weld examinations.
Broader project portfolioCustom manufacture and supply
Project 1136 · Process plant upgrades
Location: Rybitví, Czechia · June 2026
A new PP-H measuring tank, four ball valves, a level gauge and installation, with a documented 48-hour watertightness test.
EMKO PROJECTProcess equipment refurbishment and installation
Your next project
Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.
Discuss your requirements ↗Prepare a technical brief →+420 731 771 147info@emkoproject.cz
