A new process unit
From defining the process through equipment selection and discipline interfaces to installation and testing. A shared specification, schedule and acceptance criteria provide the foundation.
Engineering discipline
Integrated project delivery
New technology and upgrades to existing plants. We coordinate engineering, equipment supply, installation disciplines and commissioning.
Practical applications
The task determines the scope.
Upgrading an operating facility
Replacement of a tank, reactor, vacuum station or related process equipment. Existing conditions, utility and control connections and plant constraints are central.
Engineering and technical procurement
Equipment specifications, technical bid evaluation, supplier coordination and document review. The scope may cover a standalone package or management of related supplies.
Preparation and permitting
Coordinate surveys, specialist inputs and permit documentation ahead of the implementation stage.
Available scope
- Technical requirements and engineering preparation
- Manufacturing, procurement and subcontract coordination
- Installation and discipline interfaces
- Testing, commissioning and documentation
From the brief to handover
Connected work. Clear checkpoints.
- 01
Concept and boundaries
Investment objective, input data, options and battery limits. Define responsibilities across the investor, designers and suppliers.
- 02
Engineering preparation
Process diagrams and specifications to the agreed level of detail, discipline coordination, equipment schedules and document lists.
- 03
Procurement and execution
Purchasing, manufacturing and schedule follow-up, pre-shipment inspections, logistics and installation coordination.
- 04
Testing and operation
Readiness checks, agreed acceptance tests, resolution of open items and operating documentation.
- 05
Liaison and interfaces
Define required statements, permits and responsibilities, incorporating conditions into the design and schedule.
For the quotation
What to prepare.
- Investment objective, capacity and operating regime
- Available documentation, PFD/P&ID and equipment lists
- Site, supply boundaries and utility interfaces
- Documentation, permit and responsibility requirements
- Schedule, shutdown windows and commissioning sequence
- Budget framework and acceptance criteria
For operation and maintenance
What we agree to hand over.
- Agreed scope and project interfaces
- Engineering and supplier documents at the agreed revision
- Equipment, installation and integration as contracted
- Acceptance records and a register of closed and outstanding items
- As-built documentation, instructions and maintenance information
- Register of permitting conditions, discipline interfaces and responsibilities.
The agreed offer specifies the actual documents, tests and supply boundaries.
Technical preparation
Resources matched to the work.
We plan the work sequence, equipment and specialist team for the project. The proposal links each activity to its schedule, responsible contractor and required qualification records.
Equipment and tools
- 2D/3D engineering, scheduling and document management tools
- Manufacturing, installation and handling resources assembled for the project
- Test and measurement equipment selected for the discipline acceptance plans
Competence and verification
- Engineering and specialist competence suited to the disciplines and required documentation
- Manufacturer, installer and test supplier qualifications for the equipment involved
- Conformity records and authorisations assigned to the relevant contractor and scope
Relevant experience
From the project portfolio.
Project photograph.
Project 667 · Process plant upgrades
Acidification reactor replacement
Installation location: Lovosice, Czechia · 2024
Replacement of a 3.9 m³ reactor on a +6 m platform, including agitator assembly and modification of 15 pipe runs.
Broader project portfolioEquipment replacement, installation and connection
1 reactor with a volume of 3.9 m³Details →
Project photograph.
Project 674 · Process plant upgrades
Vacuum system replacement
Location: Rybitví, Czechia · 2024
New vacuum assembly with PP tanks, heat exchangers, piping, instrumentation and controls.
Broader project portfolioProcess equipment refurbishment and installation
2 independent vacuum trainsDetails →
Project photograph.
Project 692 · Process plant upgrades
Stainless steel tank with agitator
Installation location: Přerov, Czechia · 2024
A grade 1.4571 tank with an internal diameter of 1,950 mm, supplied in two sections and welded together during installation.
Broader project portfolioFabrication, installation and supply of a tank with agitator
1 tank with an agitatorDetails →
Go into detail
Related technologies and resources.
Technology
Measurement loops from sensor to control
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↗TechnologyWater-treatment and reuse integration
↗TechnologyMV switchboard manufacture and supply
↗TechnologyMethanol production from waste gas
↗TechnologyRefurbishment of process equipment packages
↗TechnologyProcess control system modernisation
↗TechnologyAutomated shut-off and safety valves
↗TechnologyPilot unit for wet-process phosphoric acid
↗TechnologyStatutory inspections, repair and maintenance
↗TechnologyMetal and plastic welding
↗TechnologyFuel storage and loading terminals
↗TechnologyFixed fire suppression systems
↗TechnologyHazardous-area electrical installations
↗TechnologyCompressed air, nitrogen and process cooling
↗TechnologyIndustrial emission reduction
↗TechnologyPermitting and environmental project support
↗TechnologyElectric heating and heat tracing
↗TechnologyIndustrial and emergency lighting
↗TechnologySteam and condensate systems
↗TechnologyIndustrial gaskets and flanged joints
↗TechnologyThermal insulation and steam tracing
↗TechnologyBulk material conveying and dosing
↗TechnologyPressure vessels, storage tanks and accumulators
↗TechnologyHeat exchangers and thermal equipment
↗TechnologyIndustrial filtration and separation
↗TechnologyClariphex membranes and filtration units
↗TechnologySafety valve service and testing
↗TechnologyRupture discs and pressure relief
↗TechnologyProduction and assembly line design and integration
↗TechnologyAutomated storage systems
↗TechnologyMobile robotic material transport
↗TechnologyPhotovoltaic systems for industrial and commercial sites
↗TechnologyBattery energy storage systems — BESS
↗TechnologyElectric vehicle charging
↗TechnologyExisting PV plant modernisation and repowering
↗Practical guidePreparing an industrial shutdown
↗Practical guideAgreeing FAT, SAT and handover documentation
↗Before we start
Questions that shape the project.
Can you take on only part of a project?
Yes. We define a work package and its inputs, outputs and interfaces. This may cover engineering, procurement, manufacture, installation or an integrated supply.
What is the difference between EPC and EPCM?
EPC commonly combines engineering, procurement and construction within one delivery contract. EPCM focuses on engineering and management of procurement and construction, while the investor may retain direct supply contracts. The actual contract and allocation of responsibilities govern.
Can procurement use an open-book model?
For a suitable project, technical evaluation and a transparent cost breakdown with an agreed fee can be arranged. Terms, decision authority and scope are defined in advance.
Your next project
A clear brief.
A practical next step.
Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.
Discuss your requirements ↗Prepare a technical brief →+420 731 771 147info@emkoproject.cz