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Offered solution

Production and assembly line design and integration

We connect the manufacturing sequence, fixtures, workstations and controls in a line design with defined interfaces and acceptance conditions.

The whole application matters.

We prepare line designs and coordinate integration for component assembly, welded assemblies and associated handling. Product documentation, variants, target cycle time and available space establish the brief. Operations are allocated to manual, semi-automatic and robotic stations, with mechanical, electrical and control interfaces defined together. The scope may cover a new workstation, a line modification or integration across several suppliers, including installation, commissioning and handover.

Scope of the solution

  • Process planning, operation allocation and layout design
  • Coordination of assembly and welding fixtures, grippers and positioning
  • Simulation of selected stations, movements and access
  • Integration of mechanics, robots, PLCs, operator interfaces and handling
  • Supplier coordination, commissioning, testing and technical handover

From operating need to design.

01

Operations and line balancing

The process plan defines assembly order, joint allocation, part transfers and inspection points. Cycle assessment includes loading, clamping, variant changes and adjacent stations. Performance targets are tied to agreed products and operating conditions.

02

Fixtures and operation access

Design considers part location, clamping, tool access, handling and operator ergonomics. Robot reach, clearances and working paths can be coordinated for selected operations. Welding, adhesive application and robotic roller hemming are specified around materials, geometry and required joint quality.

03

From simulation to verification

Spatial models and offline simulation help review layouts and sequences before installation. Actual equipment and parts then support commissioning and process adjustment. Acceptance covers agreed functions, interfaces and quality characteristics; risk assessment and verification of safety functions have a defined scope of their own.

Inputs that matter.

  • Product models and drawings, variants, materials and joint requirements
  • Target cycle, shift pattern, assembly sequence and material supply method
  • Building layout, utilities and existing equipment interfaces
  • Quality requirements, inspection points and commissioning samples
  • Supply boundaries, supplier roles and acceptance criteria
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Outputs and acceptance.

  • Process plan and layout identifying stations and interfaces
  • Fixture, equipment and control-interface specifications
  • Agreed simulation outputs and items requiring physical verification
  • Functional test records and project handover documentation

The actual scope and acceptance criteria depend on the application and contract.

Concrete configurations and supply scopes.

These examples describe proposed solutions and enquiry requirements. Their parameters belong to the stated project stage; completed supplies are shown separately in the project portfolio.

Engineering design · not implemented

Design presented in 2025

Palletising

Concept of robotic palletising with conveyors, pallet buffers and protective fencing. Proposed solution; not implemented.
StageEngineering design preparedNot implemented
Concept scopePalletising station

Requirement

An example of a prepared palletising-station design.

Proposed solution

The engineering concept addresses palletising. A future supply would define the product, pallet, stacking arrangement, handling equipment and interfaces with other workstations.

Proposed scope

  • Concept design of a palletising station

An example of a completed engineering design. This project was not implemented. Parameters and the scope of a future supply will be defined for the specific application.

Discuss a similar application ↗

Expertise for this application.

Connect the whole solution.

Questions that shape the project.

Can the project cover a single station in an existing line?

Yes. We first define its input, output, available time and adjacent interfaces. Testing also covers part transfer and the responses of neighbouring equipment.

How is a CKD or SKD vehicle assembly scope defined?

The brief follows the disassembly level of supplied assemblies and the operations performed locally. The design identifies assembly steps, inspections and interfaces with product and equipment suppliers.

A clear brief.
A practical next step.

Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.

Discuss your requirements ↗Prepare a technical brief →+420 731 771 147info@emkoproject.cz