Dimensions and interfaces
Tolerances, datums and connection dimensions affect assembly and installation. Critical features should be identified directly on the drawing.
Technologies / Fabrication and installation
Weldments & process structures
From fabrication drawings and joint preparation to dimensional inspection and installation. With the structure’s intended use clearly defined.
Operating context
The whole application matters.
A machine frame, access platform and pressure vessel have different design, fabrication and documentation requirements. We first establish function, loads, environment and installation method. These determine materials, welding procedures, inspections and the contractor qualifications required.
Engineering priorities
From operating need to design.
Materials and joints
Material records, edge preparation, filler material and welding procedures follow the specification. Weld-inspection scope is defined before fabrication.
Surfaces and environment
Corrosion protection, stainless steel pickling or passivation and surface roughness serve different purposes. The proposal defines preparation and verification.
Assembly and welding fixtures
A fixture must locate the part repeatably and provide access for the required operations. Design addresses bases, stops, clamps, interchangeable elements and interfaces with grippers or positioners. The inspection plan identifies dimensions to verify and conditions for trials with a sample part.
Supply boundaries
A scope you can specify.
- Fabrication preparation and drawing coordination
- Material cutting, machining, welding and assembly
- Surface treatment to specification
- Installation preparation, positioning and interface checks
- Design and fabrication coordination for frames, assembly fixtures and clamping assemblies
Before engineering
Inputs that matter.
- Intended use, drawings and loads
- Materials, thicknesses, quantities and tolerances
- Weld and inspection requirements
- Surface finish and operating environment
- Handling, transport, installation and required records
- Part geometry, datums, tolerances, clamping requirements and tool working envelopes
Agreed with the proposal
Outputs and acceptance.
- The product in its approved configuration
- Dimensional and inspection records within scope
- Material and fabrication documentation for the application
- Fixture documentation and records of agreed dimensional and functional checks
The actual scope and acceptance criteria depend on the application and contract.
Relevant experience
From the project portfolio.
Project photograph.
Project 572 · Handling & automation
Support structures for car-body handling
Installation location: Kvasiny, Czechia · 2024
Engineering and supply of steel structures for an automotive conveyor route in Kvasiny. Three structural sections combine suspended, framed and trussed arrangements.
Broader project portfolioSteel structure and engineering
3 structural sections, A–CDetails →
Project photograph.
Project 630 · Custom manufacturing
Stainless steel walls and flooring for a coating enclosure
Location: Kvasiny, Czechia · December 2023
Refurbishment of corrosion-exposed enclosure components around a coating bath in Kvasiny: stainless panels, floor sections, doors and drainage integrated with the existing process equipment.
Broader project portfolioProcess equipment refurbishment and installation
2 structural corridors alongside the enclosureDetails →
Project photograph.
Project 692 · Process plant upgrades
Stainless steel tank with agitator
Installation location: Přerov, Czechia · 2024
A grade 1.4571 tank with an internal diameter of 1,950 mm, supplied in two sections and welded together during installation.
Broader project portfolioFabrication, installation and supply of a tank with agitator
1 tank with an agitatorDetails →
Connected disciplines
Expertise for this application.
Related technologies
Connect the whole solution.
Before we start
Questions that shape the project.
Does every weldment require EN 1090?
Requirements depend on intended use and the product’s legal classification. Structural construction products differ from machine frames; the applicable regime is defined in the brief.
When is non-destructive testing specified?
Before fabrication, according to design, applicable requirements and joint criticality. Method, extent, acceptance criteria and competence are agreed.
Your next project
A clear brief.
A practical next step.
Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.
Discuss your requirements ↗Prepare a technical brief →+420 731 771 147info@emkoproject.cz