Material and specification
We review the material grade and condition, thickness, dimensions, required edges and component function. Cleaning work specifies the layer to be removed and the acceptable substrate condition.
Offered technologies / EMKO PROJECT
Laser centre: cutting, marking, cleaning and welding
Our in-house laser centre supports cutting from manufacturing data, component marking, surface cleaning and welding. These operations are coordinated with design, production preparation and subsequent assembly.
Operating context
The whole application matters.
The laser centre brings together four processes: cutting, marking, cleaning and welding. Each operation has different source, optics, component preparation and workplace requirements. The method is selected for the required result and subsequent manufacturing operations.
Scope of the solution
- Laser cutting of contours, holes and perforations from manufacturing data.
- Laser marking of components to approved content and positions.
- Laser welding with attention to joint preparation, access and required weld quality.
- Laser cleaning of local areas and components, with suitability checked for the substrate.
- Preparation of manufacturing data, samples and subsequent finishing as required.
Engineering priorities
From operating need to design.
Laser marking
Component markings are prepared from approved text or artwork. Position, orientation and required legibility are established with regard to the material and final surface finish.
Process preparation
Cutting parts are prepared from manufacturing data. For welding and cleaning, a sample or test area can be agreed before series work to establish process suitability and acceptance criteria.
Component inspection
Inspection follows the component function: dimensions and edge condition after cutting, weld geometry and specified weld examination, or surface cleanliness and condition. Inspection scope is agreed before production.
Before engineering
Inputs that matter.
- Drawing or cutting data; material, thickness and quantity.
- Requirements for accuracy, edges, welds or surface cleanliness.
- Permissible surface changes and required inspections.
- Marking artwork or text and the required position on the component.
Agreed with the proposal
Outputs and acceptance.
- Components and agreed inspection records.
- Approved sample or process parameters within the agreed scope.
The actual scope and acceptance criteria depend on the application and contract.
From technical proposal preparation
Concrete configurations and supply scopes.
These examples describe proposed solutions and enquiry requirements. Their parameters belong to the stated project stage; completed supplies are shown separately in the project portfolio.
Issued quotation
Project 0737 · 2024 · Pardubice, Czech Republic
Laser-cut heat-resistant perforated plates
Specification parameter1 × 1,292 × 1,292 × 6 mm.
Specification parameter4 × 1,292 × 1,376 × 6 mm.
Specification parameter4 × 1,268 × 1,268 × 6 mm.
Specification parameterProposed grade 1.4724, alternatively 1.4713 as stated in the quotation.
Requirement
Manufacture of perforated plates to drawings for repair of a process-reactor internal assembly.
Proposed solution
The quotation explicitly specified laser cutting and three component variants in 6 mm plate, including finishing to the drawing profile.
Proposed scope
- Nine components in total: 1 + 4 + 4 pieces in three variants.
An issued quotation from April 2024. These dimensions belong to this specific enquiry.
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A clear brief.
A practical next step.
Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.
Discuss your requirements ↗Prepare a technical brief →+420 731 771 147info@emkoproject.cz