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Industries / Production and assembly lines

Automotive manufacturing

Conveyors, handling equipment, process structures and control. Coordinated with production takt and existing line interfaces.

The whole application matters.

A change in production flow affects mechanics, space, power, control and operation. Retrofit preparation therefore considers the product, its carrier, buffer capacity and adjoining stations together. Manufacturing preparation and the installation plan are coordinated with shutdown conditions and acceptance criteria for each part of the scope.

Conveyor system extension — project photograph
Photograph from the project. · Conveyor extension and material-flow control

From operating need to design.

01

Product, carrier and handling

Dimensions, weight, centre of gravity, orientation and product variants determine handling geometry. Collision envelopes and permitted gripping areas belong in the brief.

02

Control-system interfaces

Signal exchange, interlocks, emergency states, manual modes and responsibility for safety functions at line interfaces require definition.

03

Installation in a working plant

The sequence must respect access routes, lifting options, concurrent work and the available window. Mechanical acceptance and functional verification have separate criteria.

A scope you can specify.

Inputs that matter.

  • Production takt, part variants and required capacity
  • Product and carrier dimensions and weights
  • Layouts, elevations and available utilities
  • Existing control description and safety interfaces
  • Shutdown dates, test scenarios and plant support
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Outputs and acceptance.

  • A defined mechanical, electrical or integrated supply
  • Verification of agreed functions and an outstanding-item list
  • As-built drawings, backups and instructions as applicable

The actual scope and acceptance criteria depend on the application and contract.

Concrete configurations and supply scopes.

These examples describe proposed solutions and enquiry requirements. Their parameters belong to the stated project stage; completed supplies are shown separately in the project portfolio.

Engineering design · not implemented

Design presented in 2025

Automated battery-cell storage

Concept 3D model of an automated battery-cell warehouse – racking section. Proposed solution; not implemented.
Proposed inbound and outbound conveyors for an automated battery-cell warehouse. Proposed solution; not implemented.
StageEngineering design preparedNot implemented
Concept scopeControls, storage and handling

Requirement

A design for automated storage of battery cells with conveyor interfaces.

Proposed solution

The concept combines controls, conveyors, racking and stacker cranes. The stated design scope includes the warehouse fire-safety concept.

Proposed scope

  • Control system and conveyors
  • Racking and stacker cranes
  • Fire-safety concept within the design scope

An example of a completed engineering design. This project was not implemented. Parameters and the scope of a future supply will be defined for the specific application.

Discuss a similar application ↗
Engineering design · not implemented

Design presented in 2025

Tray conveyor system

Overall layout of a tray-conveyor system. Engineering concept; not implemented.
Concept model of tray interfaces with handling stations. Proposed solution; not implemented.
Concept model of accumulation routes and tray circulation. Proposed solution; not implemented.
StageEngineering design preparedNot implemented
Concept scopeTray conveying

Requirement

An engineering design for conveying products on trays.

Proposed solution

The engineering views show the arrangement of a tray conveyor system. A future supply would require project-specific data on the carrier and product, load, operating cycle and adjacent equipment.

Proposed scope

  • Engineering arrangement of the conveyor system
  • Trays used as load carriers

An example of a completed engineering design. This project was not implemented. Parameters and the scope of a future supply will be defined for the specific application.

Discuss a similar application ↗
Engineering design · not implemented

Design presented in 2025

Gantry manipulator for wheel components

Engineering concept for gantry handling of wheel hubs with pallet positions. Proposed solution; not implemented.
StageEngineering design preparedNot implemented
Concept scopeGantry handling

Requirement

An engineering design for a gantry manipulator handling wheel components.

Proposed solution

The design shows the gantry arrangement of the handling station. A future supply would require the part geometry, gripping method, working envelope and required cycle to be specified.

Proposed scope

  • Gantry manipulator arrangement
  • Handling of wheel components

An example of a completed engineering design. This project was not implemented. Parameters and the scope of a future supply will be defined for the specific application.

Discuss a similar application ↗
Engineering design · not implemented

Design presented in 2025

Palletising

Concept of robotic palletising with conveyors, pallet buffers and protective fencing. Proposed solution; not implemented.
StageEngineering design preparedNot implemented
Concept scopePalletising station

Requirement

An example of a prepared palletising-station design.

Proposed solution

The engineering concept addresses palletising. A future supply would define the product, pallet, stacking arrangement, handling equipment and interfaces with other workstations.

Proposed scope

  • Concept design of a palletising station

An example of a completed engineering design. This project was not implemented. Parameters and the scope of a future supply will be defined for the specific application.

Discuss a similar application ↗

From the project portfolio.

All projects ↗
Project photograph.

Project 526 · Handling & automation

Automated battery storage project

Installation location: Mladá Boleslav, Czechia · 2023–2025

Two gantry manipulators, conveyor interfaces and battery flow control for automotive production in Mladá Boleslav. The reference covers handed-over engineering and partial delivery stages.

Broader project portfolioEngineering and partial delivery stages

2 gantry manipulators with three axes of motionDetails →
Project photograph.

Project 572 · Handling & automation

Support structures for car-body handling

Installation location: Kvasiny, Czechia · 2024

Engineering and supply of steel structures for an automotive conveyor route in Kvasiny. Three structural sections combine suspended, framed and trussed arrangements.

Broader project portfolioSteel structure and engineering

3 structural sections, A–CDetails →
Project photograph.

Project 422 · Handling & automation

Conveyor extension and material-flow control

Location: Mladá Boleslav, Czechia · 2023–2024

Mechanical transfer stations, cross transfers and new control functions for moving sequenced trolleys between production halls in Mladá Boleslav.

Broader project portfolioEngineering and delivery milestones

2 new workstations in the technical scopeDetails →

Expertise for this application.

Questions that shape the project.

Can you address only part of a conveyor line?

Yes. The scope can cover a structure, mechanical assembly or coordinated disciplines. Interfaces with other suppliers must be unambiguous.

Do project values represent the entire line?

Each financial band relates to the documented scope. A steel-structure and engineering package, for example, is not presented as the value of the complete handling system.

A clear brief.
A practical next step.

Send your drawings, operating parameters or a short description of the change you need. We will review the technical interfaces and propose the next steps towards a quotation, clarifying any missing information with you.

Discuss your requirements ↗Prepare a technical brief →+420 731 771 147info@emkoproject.cz